1. Design & Mold Development
Your unique bottle starts with a technical blueprint. Our engineers work closely with you to:
- Translate your design concepts into precise 3D models.
- Develop custom molds (tooling) for shapes, sizes, and decorative features (e.g., embossing, frosted finishes).
- Optimize designs for manufacturability, ensuring durability and cost-efficiency.
For medium-scale orders, we balance speed and affordability with modular mold solutions.
2. Glass Melting & Forming
Selected raw materials (sand, soda ash, recycled glass) are melted at 1,500°C+ in a furnace. The molten glass is then:
- Blown or Pressed: For hollow bottles, molten glass is blown into molds using compressed air. For thicker designs (like jars), press-and-blow techniques ensure uniformity.
- Annealed: Glass is gradually cooled to eliminate internal stresses, enhancing strength.
3. Custom Finishing
Post-forming, bottles are tailored to your brand’s needs:
- Surface Treatments: Frosting, glossy coatings, or silk-screen printing.
- Color Matching: Pantone-based solutions for brand consistency.
- Lid/Closure Compatibility: Precision threading for seamless integration with pumps or caps.
4. Rigorous Quality Control
Every batch undergoes:
- Dimensional checks (tolerance: ±0.5mm).
- Stress tests (thermal/impact resistance).
- Aesthetic inspections (defect-free surfaces).
Why Partner With Us?
- Flexible MOQs: Cost-effective solutions for medium businesses.
- End-to-End Support: From design to logistics.
- Eco-Conscious: Recyclable, inert glass with low carbon footprint.
Elevate your brand with packaging that reflects your vision. [Contact us] for a quote or sample request today!